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Our competences

Our engineering, construction and service team is structured to follow our projects in a multidisciplinary way throughout their life cycle, from a very early concept phase and feasibility study up to site start-up and after-sales service.

  •     CONCEPT
  •     BASIC
    ENGINEERING
  •     DETAILED
    ENGINEERING
  •     INSTALLATION
  •     COMMISSIONING
    AND START-UP
  •     ASSISTANCE
  •     PERIODICAL
    MAINTENANCE
    & REVAMPING
  •     CONCEPT
  •     BASIC ENGINEERING
  •     DETAILED ENGINEERING
  •     INSTALLATION
  •     COMMISSIONING AND START-UP
  •     ASSISTANCE
  •     PERIODICAL MAINTENANCE & REVAMPING
Engineering

Our engineering team can count on highly specialized personnel with more than
20 years of experience in primary international projects, organized in different
departments and able to face a project at 360°, covering all the disciplines that
contribute to its definition.

|icon| PROCESS
  • Design Basis
  • Block Flow Diagram
  • Process Flow Diagram & H&M
  • Process Description
  • P&ID
  • Equipment List and Summary
  • Data Sheet
  • Control Narratives / Functional Specification
  • Cause and Effect Diagram
  • Factory Acceptance Test Procedure Operating & Maintenance Manual
  • Pharmaceutical Process Validation
|icon| MECHANICAL
  • Piping Studies
  • 3D Model Development
  • Maintainability and Operability Studies
  • General Arrangement Drawings
  • Tie-Ins Layout Drawings
  • Equipment – Mechanical Design, Calculation and Shop drawings
  • Equipment – Thermomechanical Design, Calculation and Shop drawings
  • Pressure Equipment Technical Book
  • Piping ISO & Shop Drawings
  • Piping Stress Analysis
  • Steel Structures Shop Drawings
  • Structural Analysis
|icon| INSTRUMENT & ELECTRICAL
  • Area Classification Analysis
  • Instrument List
  • Instrument Datasheet
  • Instrument Rack Design
  • Instrument Hook-Up
  • Motor Drawings And Datasheets
  • MCC Wiring Diagram, Layout and BOM
  • JB Wiring Diagram, Layout and BOM
  • Thermal Calculations
  • Loops Diagram
  • Cable Lists
  • Power Loads, Load Sharing And Shedding Calculations
|icon| AUTOMATION
  • Control System Architecture
  • Functional Block Diagram
  • Logic Diagram
  • I/O List
  • Cause and Effect Diagrams
  • Alarm Lists And Management
  • Signal Exchange List
  • Control Panel Wiring Diagram, Layout And BOM
  • Graphical Pages according the latest ergonomics standards
  • Operator Manual, Disaster Recovery Procedures
  • Hazop And SIL Analysis
Construction

The flexible structure and staff can also follow the special requirements of our customers, ensuring their maximum satisfaction. Our 7000 m2 sheltered production area counts high specialized workers equipped as follows:

  • Dedicated welding area to working with carbon steel and stainless steel
  • Painting room
  • NDT/NDE execution area and Internal inspectors
  • Mechanical assembly and wiring area
  • Testing room with multi-voltage and multi-frequency power supply, where are executed pressure, inspections and functional tests with diathermic oil and water
  • “Clean room” for assembly into purified atmosphere
  • High flow and pressure Flushing & Cleaning system, with in line monitoring for piping internal cleaning certification.
|icon| PIPING

Over the years we have been increasing our specialization in piping construction fabrication, working with carbon steel, stainless steel and dissimilar welds.
We have also gained experience in construction of different components for special applications. Pipes, manifolds, or machines parts demands are made on customer design and specifications.

The welding operations are performed by qualified personnel according to ASME IX – EN; non-destructive testing and inspections can be also performed by internal certified inspectors as well as external classification societies witness (ABS, Ri.Na., Lloyd Register, DNV, Bureau Veritas, etc …).

|icon| PAINTING AND COATING

We can provide the finished product with surface treatment according to customer specification or protective coating.

|icon| SKID

Taking advantages from internal mechanical design department and from the quality of our welding operators, we adopt a modular skid fabrication approach with 100% of internally pre-fabricated piping and supports. Stick built manufacturing approach is eliminated, to achieve higher quality level and skid manufacturing schedule optimization.
From small pumping skids up to containerized plants solutions or complex modules, we are able to deliver systems according to most demanding customer specifications and requirements.
Our particular engineering/industrial approach is applied both to one-off and highly customized product and to semi-standardized and repetitive production.

The products are equipped complete with:

  • Steel structures
  • Piping
  • Equipment and Instrumentation
  • Wired electrical components

Finished plants are tested according to specific procedures. Finished products with a suitable package can be delivered both to the customer and to the end user.

|icon| ELECTRICAL & AUTOMATION

Taking advantages from the efficiency of the software used for electrical design, we are able to minimize the electrical and automation panel assembly and cabling lead time, applying also concept as cable harness and pre-cabling.
Our construction staff is skilled and experienced to comply with complex client specifications for the construction and configuration of:

  • Electrical system
  • Instrumentation installation (rack or on piping)
  • Control system
  • Control panel for safe and hazardous locations (Ex-e, Ex-d, Ex-p executions), according to:
    • ATEX
    • NEC – NPFA – UL
    • CEC – CSA
    • GOST-TR-CU
    • INMETRO
Services

Our technical support is the key that raises M2C Industrial above the plant design landscape. The development of engineering in very close contact with the production allows us to break down problems that could occur between the two phases.

|icon| TECHNICAL SUPPORT

Our technical support is the key that raises M2C Industrial above the plant design landscape. The development of engineering in very close contact with the production allows us to break down problems that could occur between the two phases.

Therefore, we can be fully available to your products development by making:

  • Analysis of feasibility and virtual study of the product with CAD systems;
  • Research and application of new and innovative technologies;
  • Preliminary design and economic analysis;
  • Definition and implementation of the executive project;
  • Technical documentation and the necessary certification.

We assist the client in the development of new products, following him step by step, from the design to the construction of working prototypes; up to the organization of mass production. Our technicians are at your disposal for any requirement.
Among our services we can also include dedicated spaces such as meeting rooms and multimedia conference rooms, where our customers can meet with third parties in direct contact with their products.

|icon| SITE SERVICES & TRAINING

Our focus is our client, to whom we grant quick intervention thanks to soundness and skills of our organization:

  • Within 24 hours also for unpredicted shutdowns.
  • Remote assistance (tele-control) to reduce the time and costs of the interventions.
  • Revamping of old systems in order to reduce maintenance and management costs, studying the schedule of the intervention in order to minimize plant shutdowns.

Our service team is made of highly specialized technicians able to provide the following services:

  • Plant commissioning and start-up
  • Remote assistance (via tele-control)
  • Site assistance
  • Predicted and unpredicted maintenance
  • Revamping of old automation systems
|icon| QUALITY & FAT

As our mission is to assure to our client the highest quality, our focus on quality tests and certifications is always a central point of our business and operation.

  • Testing Room (500 m2) equipped with process water / oil up to 400kVA (230 – 690 V, 50 – 60 Hz)
  • Complete Internal Fat
  • Manufacturer Data Record Book delivered at FAT and complete with certification
  • NDT performed internally
  • Pharmaceutical Process Validation
  • Class Society Approved
  • ASME / EN Welding Qualifications
  • ATEX hazardous area classifications
  • SIL Analysis:
    • Specific Safety Requirements (SSR)
    • Risk Graph
    • Levels of Protection Analysis (LOPA)
  • SIS – Safety Instrumented Systems (according to IEC 61508 & IEC 61511)